The Universal X2 roll doctor machine sets the standard for machines of this size. It incorporates the latest Total Tension Control System with closed loop tension feedback to ensure it produces finished reels of the highest quality. The machine has been specifically designed to process tension sensitive substrates. The cantilevered design allows easy loading and unloading of reels. The X2 Salvage Rewinder is reversible to allow print direction to be corrected without the need to unload and re-load the roll.
Typical uses:
- Inspection
- Defect Removal
- Roll profile correction
- Spooling
- Trimming
- Slitting
The Converter Guide 4 Digital web guiding system is simple to set up, and utilises AC Servo technology, with encoder feedback to give the ultimate web guiding performance. With a rewinding machine the finish roll edge profile is sometimes controlled by the guider (rather than a slit knife) therefore this is a key area of the machine. The guider corrects at speeds up to 50mm per second. The controls for the guider are fully integrated with the machine controls.
Productivity
- High speed – 600 m/min
- Simple to set up and operate
- Short web path
- Digital web guiding
- Lay-on rollers to ensure air-free winding
- Comprehensive on screen diagnostics
- Reversible operation – X2 will slow down and stop at end of reel and will rewind automatically
- Ability to rewind and stop when defect detected
- Optioning trim slitting
High Quality
- Closed loop tension control
- Recipe system to ensure repeatability
- Short distance between rollers
- Ethernet based OPC server allowing access to machine parameters by SCADA or other management systems
- Only high quality components from global suppliers
Dependable
- Robust design with heavy duty frames
- Touch screen control interface
- Internet based real-time remote diagnostics
- No Hydraulics
- Operator friendly safety system compliant with EN13418
- Low maintenance
- Worldwide support
X2 Salvage Rewinder Key Features
- Auto-reverses to detected defects
- Shaftless or shafted winding
- Driven or braked unwind
- Optional splice table
- Digital web guiding
- Optional shear, razor or crush cut trim slitting
- Optional spreader roller
- Customised centre-module for customers’ processes
X2 Salvage Rewinder Specifications
X | Y | |||
Roll diameter options:> | 12 inches 24 inches 32 inches 40 inches 60 inches | 300mm 600mm 800mm 1000mm 1500mm | 3400mm 3600mm 3800mm 4000mm 4200mm | 2500mm 2700mm 2900mm 3100mm 3300mm |
Web width options:> | 12 inches 24 inches 32 inches 40 inches | 300mm 600mm 800mm 1000mm | 3000mm 3200mm 3400mm 3600mm | 2100mm 2300mm 2500mm 2700mm |
Speed options:> | 1000 ft / minute 1500 ft / minute 2000 ft / minute | 300 m / minute 450 m / minute 600 m / minute |